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Turnaround/Shutdown vs. EPC Project w/ Primavera

Steve ParnhamMember for 21 years 3 months
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What are the main differences of these two types of projects when doing scheduling in P3?

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    Gabriel Gudynski ·
    There are significant differences between turnarounds and EPC projects. Because the scope is only partially known when execution begins, turnarounds demand much stricter scope management controls. A constantly changing scope (and schedule) means that baseline schedules are useless measuring sticks for turnarounds. As the baseline schedule is the entire basis for measuring and tracking EPC project performance, it is clear that a different paradigm is required for turnarounds. A changing schedule (and manpower staffing requirements) make resource leveling, a popular tool for EPC projects, counter-productive for turnarounds. The compressed work basis for executing turnarounds means that all team members have less time to analyze and react to changing priorities. Problems that go unchecked can significantly impact the chances for a reaching the time and budget goals. As a consequence, there is a much greater need for using the schedule to drive the project execution in a turnaround (whereas it is sometimes used mostly as a contractual tool in EPC projects). It is critical for all schedule and progress information to be highly visible, timely, comprehensive and accurate.


    Project
    Turnarounds
    1) Usually well-defined scope, from:
    - drawings
    - specifications
    - contracts
    - permits, memos, etc.
    1) Usually loosely defined scope, from:
    - past turnaround experience
    - inspection reports
    - operations requests
    - historical estimates
    2) Scope is static. Few changes occur
    during execution.
    2) Scope is dynamic. Many changes occur as
    inspections are made.
    3) Can be planned and scheduled well in
    advance of the project.

    3) Planning and scheduling cannot be finalized
    until the scope is approved, generally near
    the shutdown date.
    4) Projects are organized around cost
    codes / commodities.
    4) Turnarounds are work order based.

    5) Generally do not require safety permits
    to perform work.
    5) Turnaround work requires extensive
    permitting every shift.

    6) Manpower staffing requirements usually
    do not change.
    6) Manpower staffing requirements change
    during execution due to scope fluctuations.
    7) Project schedules can be updated either
    weekly or monthly.
    7) Turnaround schedules must be updated
    every shift, daily.
    8) Projects measure time in days, weeks
    and months.
    8) Turnarounds measure time in hours or
    shifts.
    9) Project scope is usually all mandatory.



    9) Turnaround scope is flexible. Usually a
    large percentage of work can be postponed
    to a later window of opportunity if
    necessary.
    10) Project schedules are uncompressed.
    Schedule acceleration can be used to
    correct slippages in the critical path.

    10) Turnaround schedules are compressed.
    There may be little or no opportunity to
    correct the critical path by accelerating the
    schedule.

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