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Rates, Norms & Durations

Building & Construction

Building & Construction Production Middle East Rates & Build Times:
Building & Construction entries
ActivityEntry (verbatim)ValueSource
Aluminium RoofingMetal Roof DeckingAluminium Roofing Metal roof works are usually carried out with 2 men gangs of skilled labour. The rates do not include for the timber backing structures etc. Flat Roof Aluminium Work = 2.8 m2/day Sloping Roof Aluminium Work = 1.9 m2/day2 rate statements found; left for an editor—Aluminium Roofing
Asbestos Roofs Sheeted RoofsAsbestos Type Roofs A typical rate of 39 m2/day39 m2 per dayper dayParsedAsbestos Roofs
Asphalt RoofsFlat & Layered RoofsAsphalt Roofs Usually carried out with a 2 man gang with an additional 1 or 2 labourers. A typical composite rate of 45 m2/day45 m2 per dayper dayParsedAsphalt Roofs
Barrette PilesFoundation WorksBarrette PilesTask / DescriptionSlow Ave Fast Units Rule of Thumb, overall rate by Mill0.5 1.1 1.2 hrs/no Fabricate reinforcement cages- 4.0 - hrs/cage Concreting barrette panels40.0 50.0 55.0 m3/hr Trimming top of barrette panels- 2.4 - days/no Concrete Testing, Coring Test4.0 3.5 2.0 days/no Concrete Testing, Sonic Logging Test- 0.7 - days/no55 m3 per hrper hrParsedBarrette Piles
Basement ExcavationBasement ExcavationsBasement ExcavationTask / DescriptionSlow Ave Fast Units Hydraulic Excavator, 0.3m3 bucket, Sand/Soil - Basement Works6.4 8.0 9.4 m3/hr Hydraulic Excavator, 0.3m3 bucket, Gravel Beds - Basement Works5.5 6.9 8.1 m3/hr Hydraulic Excavator, 0.3m3 bucket, Clay/Chalk - Basement Works5.2 6.5 7.9 m3/hr Hydraulic Excavator, 0.3m3 bucket, Hard Ground - Basement Works4.7 5.9 8.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Sand/Soil - Basement Works12.6 15.4 18.9 m3/hr Hydraulic Excavator, 0.4m3 bucket, Gravel Beds - Basement Works11.7 14.3 16.7 m3/hr Hydraulic Excavator, 0.4m3 bucket, Clay/Chalk - Basement Works10.9 13.3 15.6 m3/hr Hydraulic Excavator, 0.4m3 bucket, Hard Ground - Basement Works9.7 11.8 14.0 m3/hr Hydraulic Excavator, 0.5m3 bucket, Sand/Soil - Basement Works18.2 20.0 23.0 m3/hr Hydraulic Excavator, 0.5m3 bucket, Gravel Beds - Basement Works16.5 18.1 20.0 m3/hr Hydraulic Excavator, 0.5m3 bucket, Clay/Chalk - Basement Works15.4 16.7 19.3 m3/hr Hydraulic Excavator, 0.5m3 bucket, Hard Ground - Basement Works13.3 15.4 17.7 m3/hr12 rate statements found; left for an editor—Basement Excavation
Beam Falsework FormworkFormworkRates include for making, fixing, cleaning and minor repair works etc, rates in m2/hr.Soffits - On runners and props, including erection of props etc. Hight of Beam Soffit---> 0 - 3.5 m3.5 - 5.0 mWidthFixStrikeFixStrike 100 - 200 mm0.701.230.581.02200 - 300 mm0.811.390.681.15300 - 500 mm0.931.540.781.28500 - 750 mm1.161.850.961.54exc 750 mm1.232.171.031.82 Soffits - On runners and props, on previously erected props etc. Hight of Beam Soffit---> 0 - 3.5 m 3.5 - 5.0 mWidthFixStrikeFixStrike100 - 200 mm0.961.690.911.67200 - 300 mm1.111.921.051.82300 - 500 mm1.272.081.202.00500 - 750 mm1.562.501.492.44exc 750 mm1.642.861.392.70 Sides - Strutted from soffit bearers etc. Hight of Beam Soffit---> 0 - 3.5 m 3.5 - 5.0 mDepthFixStrikeFixStrike100 - 200 mm0.781.230.741.18200 - 300 mm0.931.390.881.32300 - 500 mm1.061.541.021.47500 - 750 mm1.472.081.392.00exc 750 mm1.542.331.472.33 Sides - Using clamps and struts etc. Hight of Beam Soffit---> 0 - 3.5 m 3.5 - 5.0 mDepthFixStrikeFixStrike100 - 200 mm0.911.470.871.39200 - 300 mm1.091.641.041.56300 - 500 mm1.271.821.201.72—Beam Falsework Formwork
Bell Ground AnchorsEarthworks & ExcavationBell Ground AnchorsTask / DescriptionSlow Ave Fast Units Uncased Anchors, 10m long- 2.0 - no/day Top Cased Anchors, 15m long- 1.0 - no/day Anchors stressing- 2.2 - no/day—Bell Ground Anchors
BlockworkBlockwork—Blockwork
BlockworkWet Trade Finishes—Blockwork
Bored PilingEarthworks & ExcavationBored PilingTask / DescriptionSlow Ave Fast Units Cycle Time, 5-20m deep8.0 4.0 4.0 days/no Cycle Time, 20-40m deep10.0 8.0 - days/no Cycle Time, 40-70m deep25.0 10.0 - days/no Cycle Time, 70-90m deep45.0 25.0 - days/no Cycle Time, 90-135m deep60.0 45.0 - days/no Move piling setup to next location- 2.0 - hrs Excave shaft by grab, general fill/uppr levels- 3.5 - m/hr Excave shaft by grab, sand/minor rubble- 2.1 - m/hr Excave shaft by grab, marinve/aluvium- 2.5 - m/hr Excave shaft by grab/RCD, CDT- 0.5 - m/hr Excave shaft by grab/RCD, CDG <150- 1.5 - m/hr Excave shaft by RCD, CDG 150-200- 1.0 - m/hr Excave shaft by RCD, CDG >200/gravel- 0.5 - m/hr Excave shaft by RCD/Chisel, corestones- 0.5 - m/hr Excave Rock Socket by RCD, grade IV/V rock- 0.2 0.3 m/hr Excave Rock Socket by RCD, grade II/III rock- 0.1 0.2 m/hr Excave Rock Socket by RCD, tendering rate- 0.1 - m/hr Add/remove RCD plant- 2.0 - hrs Add/remove RCD drill string/drill bit- 5.0 - hrs Remove Obstruction, above water hand hammers- 0.8 - m/hr Remove Obstruction, below water heavy chisel- 0.5 - m/hr Concrete Plug, RCD off/tremmie/concrete/cure/RCD on60.0 53.0 50.0 hrs Install air lift tremmie tube- 5.0 - hrs Fabricate reinforcement cages- 2.5 - hs/cage Install reinforcement cages- 2.0 - hrs/no Shaft cleaning, air lifting after excavation- 8.0 - hrs Shaft cleaning, air lifting after cage installed- 2.0 - hrs Shaft concreting/extract casing 5-70m deep- 12.0 - hrs Shaft concreting/extract casing 70-95m deep- 14.0 - hrs Shaft concreting/extract casing 95-135m deep- 48.0 - hrs Concrete curing prior to remove telescopic casing- 72.0 - hrs Concrete Testing, Coring Test- 3.2 2.2 m/hr Concrete Testing, Sonic Logging Test- 2.5 - hrs/no Concrete Testing, Vibration Test- 6.5 - hrs/no3 rate statements found; left for an editor—Bored Piling
Bored PilingFoundation WorksPre-Drilling - Site Investigation Pre-boring will be carried out at each location to ascertain the target founding level. Rotary rig drilling operations incorporate the use of a steel core that is used when a core sample is required. Another type of boreing is called “Wash Bore” or “Percussive Bore” which simply means that a bore is flushed out and is used when no soil sample is required. Typical rates are... Type of Strata Plant Used Rate (m/hr) Top soft deposits of site fill Percussive / Rotary 10.00 Grade V/IV rock deposits Wash Boring 3.15 Triple Tube Sampling 0.75 Grade III/II rock deposits Rotary 0.50 Triple Tube Sampling 0.50 With a standard rig, working a 12 hour shift, a typical output rate of 66 hrs/hole/rig is possible. As-Built Information. On Central Reclamation, Contract UA11/91, borehole drilling completed with the following results... Average depth of 61.15 m, total depth of 428 m Average rock socket depth of 4.65 m The durations ranged from 4 to 8 days Average of 5.85 days, total duration of 41 days. The Target Founding level This is defined as the required socket into the bedrock, which is defined as moderately decomposed rock grade III or better with a core recovery greater than 85% (allowable bearing capacity of 5 mPa). The continuity of the founding rock is demonstrated by continuing the pre-bored hole a maximum of 5 metres or 3 times the pile diameter, whichever is the greater. The cores are logged, stored and photographed and submitted together with proposed founding levels for approval. Setting Out Before starting excavation at the pile position the following steps are taken: Survey and record the existing ground level at the pile position Setout the pile location from the reference points and in order to monitor the position of the steel casing, control pins are usually established at two orthogonal positions, offset from the centre of the pile. Pile Tolerances In the case of out of position casings, adjustment can be made to keep the vertical alignment and plan position within the limits of no more than 75 mm off-centre on plan position and not deviating by more than 1:75 from the vertical axis. Pile Excavation / Casings The shaft of the pile is excavated within a temporary steel casing with an outside diameter of say approximately 200 - 300 mm greater than the pile diameter. The casing is used mainly in areas of unstable ground and are driven using hydraulic casing oscillator attached to a crawler crane or a casing vibrator. Shaft excavation is carried out using a single or double hammer grab supported by crawler crane. The steel casing toe is kept in front of the excavation level until it is 0.5 metres above the pile cut-of level. The pile shaft is often flooded with bentonite or water and excavation proceeds to the top of the CDG. Excavation then proceeds by reverse circulation drilling (RCD) using large diameter drilling heads with special rock cutters and flushing by air lift. Bentonite or water levels are always maintained above the ground water level to ensure stability of the shaft. Calculation Of Bored Pile Construction / Excavation Time Piling times can be reduced by the use of service cranes for reinforcement and concreting activities. An additional extended shift would often be required for certain piles, as would RCD down-time. Forecast construction times can be derived by using output rates (hours per item)... Operation Element Details Hours Add or Remove Reverse Circluation Drill Plant (RCD) incl drill bit 2 hrs Add or Remove RCD drill bit (incl assembly of drill string) 5 hrs RCD bell-out bit (incl drill string & stabilisers) 5 hrs Installation Airlift tremmie tube 5 hrs Reinforcement cages (time for joining each cage) 2 hrs Cleaning Time Initial airlift cleaning (after finishing excavation) 8 hrs Final airlift cleaning (after fixing steel cage) 2 hrs Concreting Incl extract casing ( < 70 m deep) 12 hrs ( > 70 and < 95 m deep) 14 hrs ( > 95 and < 135 m deep) 48 hrs Curing Time Only required prior to removal of telescopic casings 72 hrs Cycle Time Move piling setup to next location 2 hrs Shaft Excavation Strata Plant Used Rate (m/hr) General Fill (upper ground levels) Grab 3.50 m/hr Sand, Minor Rubble Grab 2.10 m/hr Marine / Alluvium Deposits Grab 2.50 m/hr CDG < 150 RCD/Grab 1.50 m/hr CDG > 150 < 200 RCD 1.00 m/hr CDG > 200, Compacted Gravel RCD 0.50 m/hr CDT RCD / Grab 0.50 m/hr Corestones RCD / Chisel 0.50 m/hr Rock Socket - Grade IV/V RCD 0.25 m/hr Rock Socket - Grade II/III RCD 0.125 m/hr Rock Socket - (Tendering Rate) RCD 0.10 m/hr Forecast excavation or cycle times can then be derived by analysing ground conditions. Site investigation will provide the depths / types of strata which can then be matched to production output rates (see above). Note - A pile’s diameter has negligible effect on production time and as such is ignored. Example - For a pile founding on rock at 60 m deep... (a) Calculate Allowance For Plant Time / Other Elements (hrs).... Element Hours Set up RCD 5.0 Excavate Time See Below Remove RCD (including drill bit, string and stabilisers) 5.0 Setup / Remove Airlift Tremmie Tube 5.0 Initial Post-Excavation Airlifting 5.0 Place reinforcement (5 No cages @ 12m = 5 x 2 hrs) 10.0 Setup / Remove Airlift Tremmie Tube 5.0 Final Post-Reinforcement Airlifting 2.0 Concrete and remove casing 12.0 Move to next location 2.0 Calculate Total Construction / Plant Time 52.0 hrs (b) Calculate Allowance For Excavation Time (hrs)... Depth of Strata (m) Type of Rock Production Rate (m/hr) Plant Used Time (Hrs) 0 - 20 Sand/minor rubble 2.00 Grab 10.0 20 - 35 CDG less than 150 1.50 RCD/Grab 10.0 35 - 47 CDG more than 150 1.00 RCD 12.0 47 - 57 CDG > 200/corestones 0.50 RCD 20.0 57 - 60 Rock socket 0.20 RCD 15.0 (c) Calculate Total Pile Excavation Time = 67.0 hrs (d) Overall Pile Time Construction / Plant Time (“b” above) 52.0 hrs Excavation Time (“d” above) 67.0 hrs OVERALL CYCLE TIME (“b” + “d”) 119 hrs (With 12 hr shifts) (“b” + “d”) 9.9 days Bored Pile Construction As-Builts General Rule of Thumb Pile Times (days)... Depth (m) => <20 <40 <70 <90 <135 Days Per Pile 4.0* 8.0 10.0 25.0 45.0 Note - due to the required plant assembly and operation times, 4 days is the minimum possible pile construction time for any situation. Methods For Overcoming Obstructions If the obstruction is shallow (ie 0 to 2.5 m below ground level) a backhoe-breaker will be used to form a suitable hole. Where the obstructions are located at greater depths an oversized temporary casing is driven by the oscillator to the top of the obstruction. If the obstruction is above water level a hand operated air hammer is used, a typical rate of = 0.8 m/hr If below water level a down the hole hammer or heavy chisel supported by crawler crane will be used, a typical rate of = 0.5 m/hr If a concrete “plug” is required to provide a well formed shaft wall when an obstruction or excessive overbreak or fault is encountered... Element Hours Remove RCD 5 hrs Install Tremie Concrete Tube 5 hrs Place Concrete Plug 2 hrs Cure Concrete 36 hrs Replace RCD and drill string 5 hrs TOTAL TIME LOSS 53 hrs (2.2 days or 4.4 shifts) Cleaning of Pile Base The hole of the pile shaft is cleaned using an airlift until the water becomes clean or negligible particles in suspension is discharged. Reinforcement Cages Cages are constructed in suitable sections, usually in the order of 12 m long, complete with sonic tubes and coring tubes. Fabrication, 12 m long cage with 6 no fixers... Fabricate 1 cage 2.5 hrs Total cages required 5 no Overall Fabrication Time 12.5 hours Steel Stanchion Fabrication and Installation Stanchions are usually fabricated off-site and delivered in sections. Prior to installation the sections are welded together to form the complete stanchion. Stanchion sizes are usually in the region of 525 mm x 525 mm. With an average length of say 28 m, the welding time would be around 5 days and are tested by an ultrasonic weld test and an MPI test. After the installation of the reinforcing cage in to the shaft the stanchion will be lifted until it hangs vertical. It is then lowered into the excavation and clamped into position. Concreting Pile concreting is carried out under water by "tremie" techniques maintaining the water or bentonite head inside the casing at or above existing ground water level. The tremie tube (250mm) is withdrawn as concreting proceeds ensuring a minimum concrete head of 2 metres above the top of the tremie tube. Sequence Of Piling The sequence of construction of piles is chosen in such a manner that no damage can be caused to nearby piles still under construction or recently concreted (i.e. less than 3 days). On a 12 metre grid, a normal layout would mean say having two non-worked on piles between each open excavation in the longitudinal direction (ie a 36 metre spacing) thus allowing room for the crane etc and a lesser spacing of every other pile being worked on (ie a 24 metre spacing). Pile Testing The workability of concrete is tested on site by measuring the slump and temperature of concreting at the time of discharge into the pile shaft. Laboratory tests are carried out in order to check the strength of the placed concrete. A number of test cubes are made and tested at 7 and 28 days. Coring Test - Certain piles selected by the Engineer will be cored their full depth. The depth of cores into the base material (rock) will usually be at least 600 mm. Cores are placed in correct order and relative position in core boxes which clearly mark the depths of cores. The cores are usually photographed and submitted to the Engineer. The testing of the coring will provide additional information about the quality of the concrete as well as the condition of the interface between concrete and rock. Sonic Logging Test - In order to test the quality of the concrete as well as the integrity of the pile in its overall length and pile toe condition sonic core testing is used. Sonic tubes are installed with the reinforcement cage in order to allow the lowering of the signal transmitter and signal receiver probe down the bottom of the pile. These tubes are sealed at the bottom. Vibration Tests - This test determines the pile length and shape and the overall pile concrete quality. This is a specialist test.13 rate statements found; left for an editor—Bored Piling
Breaking OutBreaking Out & OpeningsConcrete And Remove (hrs/m3) DepthHandMachineSlabs - unreinforcedNe 50 mm2.351.96 50 - 100 mm3.152.46 100 - 200 mm3.753.94 200 - 300 mm4.125.55Slabs - reinforcedNe 50 mm4.713.92 50 - 100 mm5.524.32 100 - 200 mm5.884.71 200 - 300 mm6.129.09Walls - unreinforcedall walls4.713.04Walls - reinforcedall walls5.523.92Beams - reinforcedall sizes7.505.89Columns - reinforcedall sizes9.207.30Foundations - unreinforcedall sizes3.603.00Foundations - reinforcedall sizes5.404.80 Breaking Out TarmacRates include for breaking out and removal of rubble (hrs/m3). DepthHandMachinePavingsNe 50 mm1.961.56 50-100 mm2.081.64 100-150 mm2.171.75Roadwaysupto 150 mm 3.57 Breaking Out BrickworkRates include for breaking out and removal of rubble (hrs/m3). DepthHandMachineWalls/columnsNe 100 mm2.401.38 exc 100 mm2.751.57Foundationall sizes2.751.57Breaking Diaphragm WallBreaking Openings using coring machine 0.2m3/hourBreaking out to expose couplers using hand held braker 1.75m2/day ot 2.5m run/day (0.7m slab) Task / DescriptionSlow Ave Fast Units Concrete Slabs, unreinforced 50-150mm3.2 - 1.9 hrs/m3 Concrete Slabs, unreinforced 150-300mm5.5 4.1 3.7 hrs/m3 Concrete Slabs, reinforced 50-150mm5.2 - 3.9 hrs/m3 Concrete Slabs, reinforced 150-300mm9.1 6.2 4.7 hrs/m3 Concrete Walls, unreinforced4.7 3.9 3.1 hrs/m3 Concrete Walls, reinforced5.6 4.7 3.9 hrs/m3 Concrete Foundations, unreinforced3.6 3.3 3.0 hrs/m3 Concrete Foundations, reinforced5.4 5.1 4.8 hrs/m3 Concrete Beams7.5 6.5 5.6 hrs/m3 Concrete Columns9.2 8.2 7.3 hrs/m3 Tarmac paving 20-50mm thick1.9 1.7 1.5 hrs/m3 Tarmac paving 50-100mm thick2.1 - 1.6 hrs/m3 Tarmac paving 100-150mm thick2.1 - 1.7 hrs/m3 Tarmac roadway 150mm thick- 3.6 - hrs/m3 Brickwork, walls and columns2.4 1.8 1.3 hrs/m3 Brickwork, foundations2.7 2.1 1.5 hrs/m32 rate statements found; left for an editor—Breaking Out
Bulk ExcavationEarthworks & ExcavationBulk ExcavationTask / DescriptionSlow Ave Fast Units Excavation Bulking Factor, Sand/Soil- 15.0 20.0 % Excavation Bulking Factor, Gravel- 33.0 - % Excavation Bulking Factor, Clay/Chalk- 40.0 - % Excavation Bulking Factor, Boulder Clay- 45.0 - % Excavation Bulking Factor, Rock- 60.0 - % Spoil Weight, Rock- 2.5 - Tonnes/m3 Spoil Weight, Concrete- 2.4 - Tonnes/m3 Spoil Weight, Landfill/CDG- 1.9 - Tonnes/m3 Spoil Weight, Sand- 1.8 - Tonnes/m3 Rail Mounted Grab, 2.0m3 bucket 2.4min lift cycle30.0 48.0 59.0 m3/hr Crane Mounted Clamshell Grab, 2.0m3 bucket 2.9min lift cycle25.0 33.0 41.0 m3/hr Crane Mounted Clamshell Grab, 2.5m3 bucket 2.9min lift cycle34.0 42.0 52.0 m3/hr Hydraulic Excavator, 0.3m3 bucket, Sand/Soil6.9 8.7 10.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Sand/Soil23.4 28.6 33.4 m3/hr Hydraulic Excavator, 0.5m3 bucket, Sand/Soil45.5 50.0 58.0 m3/hr Hydraulic Excavator, 0.3m3 bucket, Gravel Beds5.6 7.1 8.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Gravel Beds20.5 25.0 29.0 m3/hr Hydraulic Excavator, 0.5m3 bucket, Gravel Beds36.8 40.0 46.0 m3/hr Hydraulic Excavator, 0.3m3 bucket, Clay/Chalk5.6 7.1 8.3 m3/hr Hydraulic Excavator, 0.4m3 bucket, Clay/Chalk20.5 25.0 28.7 m3/hr Hydraulic Excavator, 0.5m3 bucket, Clay/Chalk37.0 40.0 46.0 m3/hr Hydraulic Excavator, 0.3m3 bucket, Hard Ground4.5 6.1 7.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Hard Ground17.9 22.2 25.0 m3/hr Hydraulic Excavator, 0.5m3 bucket, Hard Ground25.7 28.6 32.9 m3/hr15 rate statements found; left for an editor—Bulk Excavation
Cofferdam WorksDewateringSoil Mix Wall Three auger machine drilling and mixing cement into three cores. H-piles dropped into two, then machine moves along by two holes. An average output was 4 - 5 m/day.—Cofferdam Works
Common BrickworkCutting HolesCommon Brickwork, by Machine (no/hr) Hole depth (mm) --> 0-75 75-125 125-250 250-375 375-500 Ne 100 cm2 - 16.6 7.69 5.26 4.00 100-250 cm2 - 12.5 5.88 4.00 2.94 250-500 cm2 - 10.0 5.00 3.33 2.50 500-100 cm2 - 8.33 4.17 2.78 2.08 Common Brickwork, by Hand (no/hr) Hole depth (mm) --> 0-75 75-125 125-250 250-375 375-500 Ne 100 cm2 11.1 8.33 5.56 3.85 - 100-250 cm2 9.09 7.14 4.55 3.23 - 250-500 cm2 7.69 5.88 3.85 2.70 - 500-100 cm2 6.67 4.76 3.23 2.27 -—Common Brickwork
Compact & ConsolidateGround CompactionCompact & Consolidate using Vibratory Roller or compactor. Sand 31.25 m2/hr Soil 58.82 m2/hr Clay 55.56 m2/hr Hardcore 38.46 m2/hr Ash 57.85 m2/hr5 rate statements found; left for an editor—Compact & Consolidate
Computer Room / Raised FloorsTypically installed by a 2 man gang Medium sized room incl cutting 2.67 m2/hr2.67 m2 per hrper hrParsedComputer Room / Raised Floors
Concrete FinishingPlacement & FinishingConcrete FinishingTask / DescriptionSlow Ave Fast Units Surface Finishing, Steel Float By Hand9.2 13.9 25.0 m2/hr Surface Finishing, Wood Float By Hand11.7 17.2 29.4 m2/hr Surface Finishing, Power Float13.9 20.8 37.0 m2/hr Surface Finishing, Light Brush on Trowel55.8 90.1 170.0 m2/hr Surface Finishing, Brush on Trowel Margin28.8 48.5 85.0 m2/hr Surface Finishing, Sprayed By Pump, expose aggregate65.0 95.0 145.0 m2/hr Surface Finishing, Wire Brush, expose aggregate15.0 25.0 30.0 m2/hr Making Good Walls, prepare, shutter, pour- 5.5 8.6 m2/hr Making Good Columns, prepare, shutter, pour- 2.8 6.9 m2/hr Making Good Sides of Beams, prepare, shutter, pour- 2.8 7.0 m2/hr Making Good Slab Soffits, prepare, shutter, pour- 4.2 5.5 m2/hr Making Good Bolt Holes, prepare, shutter, pour14.8 16.8 25.8 no/hr Making Good Rubdown Precast Concrete, prepare, shutter, pour- 18.0 - m2/hr Making Good Scabble 3 head brush hammer, prepare, shutter, pour30.7 59.5 73.8 hrs/m212 rate statements found; left for an editor—Concrete Finishing
Concrete PumpingPlacement & FinishingLarge Concrete Pours, lorry pump. Simple Rule Of Thumb, concretors 0.5 - 1.0 hrs/m3 of concrete, depending on access, pour size and concrete availability. Base Slabs etc, 1,200m3 equalling 25 - 35m3/hr per pump, with 3 No pumps and 12 men for 2 shifts of 12 hrs.—Concrete Pumping
Construction DesignPreparation Works—Construction Design
Contigous PilingFoundation WorksPrinciples of Construction Often known as "Colcrete" piling, which is a type of trade name. Usually replaced by diaphragm walling methods.Essentially typical bored piles, or down-the-hold bored piles, are constructed with a spacing such that each pile is virtually touching the next. These are constructed on a hit-and-miss basis.After a suitable length of these piles are in place (often 9 piles or so) a smaller drilling rig follows on behind placing the "colcrete" piles. A small diameter shaft, often 100 mm or so, is drilled on the external face of the pile wall close to the interection between the two main piles. This excavated pile is fitted with a grout tube and backfilled with gravel. The pile is then grouted and forms a seal between the adjacent piles. This type of pile wall can be constructed with either a standard reinforcement cage or a "H" pile.Info below achieved on project in Bermonsey, London - Sept 2010 1 rig, 600dia contig piles, 12-15m deep, 12No per day (average), 15No per day (max)Rule of thumb based on Hit 1, Miss 3 = 8.5l/m day per rig.Labour: 1 Rig driver, 1 banksman, 1 conc pump operative, 3 x steel fixers, 1 x 360 driverPlant: 1x rig, 1x mini 360 exc, 1x 6m3 mixer, 1x pump, - Deliveries: 4 - 5No 6m3 wagons per rig per day (av 2m3 per pile)Mobilisation: 1 day (Allow for 2 days)Next trade - Excavate and blind around piles (for ring beam) - start 7 elasped days after last piles in the run are complete (4 working and 7 elasped days after piling start based on Hit 1 miss 3 method and 12No/d). 34 linear metres released for Groundworker to start.All piles 600mm in dia. No smaller piles or grout tubes used as described in the post by technical development. The face of the basement wall will be faced with a single skin of blockwork at a later date (non critical).Method: Hit 1, Miss 32 rate statements found; left for an editor—Contigous Piling
Copper RoofingMetal Roof DeckingMetal roof works are usually carried out with 2 men gangs of skilled labour. The rates do not include for the timber backing structures etc. Copper Roofing Flat Roof Copper Work = 3.0 m2/day Sloping Roof Copper Work = 2.7 m2/day2 rate statements found; left for an editor—Copper Roofing
Curtain WallingBuilding FrameworksCurtain Walling rateAssume 30m2 per week for general curtain wallingTask / DescriptionSlow Ave Fast Units Vertical Glazed Lights, 6m x 2.5m- 14.5 - m2/day Vertical Glazed Walls, large scale- 70.0 - m2/day Clerestory Frame/Glazing, 3m x 4m- 28.0 - m2/day Oriel Window Frame/Glazing, 4m x 2m- 35.0 - m2/day Glazed Curtain Wall, First Fix- 1.2 - m2/hr Glazed Curtain Wall, Second Fix- 1.1 - m2/hr High Quality Glazed Curtain Walling- 25.0 - m2/day30 m2 per weekper weekParsedCurtain Walling
Cutting BackDemolition & Break OutCutting Back Concrete Cutting Piles For Pile Caps, Using Breaker & Air Tools Providing A Rough Finish (hrs/pile)Pile Diameter-->0.35m0.5m0.6m0.79m0.94m1.1m2.2m0 - 100mm high0.320.440.630.931.381.74 8.10100-200mm high0.390.560.811.221.832.16 8.58200-300mm high0.440.640.941.451.922.34 9.00300-500mm high0.490.721.071.652.102.50 9.50500-750mm high0.681.021.542.162.552.5510.01750-1000mm high0.831.321.782.363.374.2010.52 Providing A Neat Finish (hrs/pile)Pile Diameter-->0.35m0.5m0.6m0.79m0.94m1.1m2.2m0 - 100 mm high -0.630.901.321.932.25 9.72100-200 mm high -0.761.111.652.392.8110.29200-300 mm high -0.851.251.932.493.0410.85300-500 mm high -1.051.592.382.733.2511.40500-750 mm high -1.412.132.973.454.3012.01750-1000mm high -2.072.793.724.385.4312.62Cut Concrete Slabs Using Trolley Type Clipper Saw (m/hr)Ne 25 mm deep15.225-50 mm deep11.550-75 mm deep6.67 Cutting BackTask / DescriptionSlow Ave Fast Units Concrete Pile Caps, 50-300mm deep and 0.6m dia0.6 - 0.3 hrs/no Concrete Pile Caps, 300-750mm deep and 0.6m dia1.5 - 0.4 hrs/no Concrete Pile Caps, > 750mm deep and 0.6m dia1.8 - 0.8 hrs/no Concrete Pile Caps, 50-300mm deep and 1.1m dia1.9 - 0.8 hrs/no Concrete Pile Caps, 300-750mm deep and 1.1m dia2.5 - 1.1 hrs/no Concrete Pile Caps, > 750mm deep and 1.1m dia4.2 - 2.3 hrs/no Concrete Pile Caps, 50-300mm deep and 2.5m dia9.2 - 8.2 hrs/no Concrete Pile Caps, 300-750mm deep and 2.5m dia10.1 - 9.5 hrs/no Concrete Pile Caps, > 750mm deep and 2.5m dia11.5 - 10.2 hrs/no Concrete, Cutting Slabs, 5-25m deep- 15.2 - m/hr Concrete, Cutting Slabs, 25-50m deep- 11.5 - m/hr Concrete, Cutting Slabs, 50-75m deep- 6.7 - m/hr Concrete, Cutting Holes, coring machine- 0.2 - m3/hr Concrete, Cutting Back to expose couplers 0.7m slab- 2.5 - m/day—Cutting Back
Cutting ChasesDemolition & Break OutCutting ChasesTask / DescriptionSlow Ave Fast Units Concrete, cutting by hand, < 25mm wide1.5 2.1 3.1 m/hr Concrete, cutting by hand, 25-50mm wide1.2 1.6 2.5 m/hr Concrete, cutting by hand, 50-75mm wide1.0 1.4 2.1 m/hr Concrete, cutting by hand, 75-100mm wide0.9 1.2 1.8 m/hr Concrete, cutting by machine, < 25mm wide3.1 4.0 5.8 m/hr Concrete, cutting by machine, 25-50mm wide2.5 3.3 5.0 m/hr Concrete, cutting by machine, 50-75mm wide2.1 2.9 4.2 m/hr Concrete, cutting by machine, 75-100mm wide1.8 2.4 3.7 m/hr Brickwork, cutting by hand, < 25mm wide2.1 2.7 4.1 m/hr Brickwork, cutting by hand, 25-50mm wide1.6 2.3 3.5 m/hr Brickwork, cutting by hand, 50-75mm wide1.4 1.9 2.8 m/hr Brickwork, cutting by hand, 75-100mm wide1.2 1.6 2.5 m/hr Brickwork, cutting by machine, < 25mm wide4.2 5.5 11.1 m/hr Brickwork, cutting by machine, 25-50mm wide3.3 4.5 6.7 m/hr Brickwork, cutting by machine, 50-75mm wide3.3 4.5 6.7 m/hr Brickwork, cutting by machine, 75-100mm wide2.5 3.3 5.0 m/hr Light Blockwork, cutting by hand, < 25mm wide3.8 5.0 7.7 m/hr Light Blockwork, cutting by hand, 25-50mm wide3.2 4.2 6.3 m/hr Light Blockwork, cutting by hand, 50-75mm wide2.6 3.4 5.3 m/hr Light Blockwork, cutting by hand, 75-100mm wide2.3 3.1 4.5 m/hr Light Blockwork, cutting by machine, < 25mm wide7.7 10.0 14.2 m/hr Light Blockwork, cutting by machine, 25-50mm wide5.9 7.7 11.1 m/hr Light Blockwork, cutting by machine, 50-75mm wide5.2 7.2 10.0 m/hr Light Blockwork, cutting by machine, 75-100mm wide4.7 6.3 9.1 m/hr Heavy Blockwork, cutting by hand, < 25mm wide1.9 2.6 3.8 m/hr Heavy Blockwork, cutting by hand, 25-50mm wide1.6 2.1 3.2 m/hr Heavy Blockwork, cutting by hand, 50-75mm wide1.3 1.8 2.7 m/hr Heavy Blockwork, cutting by hand, 75-100mm wide1.2 1.5 2.3 m/hr Heavy Blockwork, cutting by machine, < 25mm wide3.8 5.0 7.7 m/hr Heavy Blockwork, cutting by machine, 25-50mm wide3.2 4.2 6.2 m/hr Heavy Blockwork, cutting by machine, 50-75mm wide2.7 3.6 5.2 m/hr Heavy Blockwork, cutting by machine, 75-100mm wide2.3 3.1 4.5 m/hr32 rate statements found; left for an editor—Cutting Chases
Cutting SwitchboxesDemolition & Break OutCutting SwitchboxesTask / DescriptionSlow Ave Fast Units Cutting in Concrete, small box7.1 9.5 12.5 no/hr Cutting in Concrete, large box3.6 4.5 5.6 no/hr Cutting in Brickwork, small box6.6 9.5 12.5 no/hr Cutting in Brickwork, large box4.2 5.3 6.3 no/hr Cutting in Lightweight Blockwork, small box20.0 23.0 25.0 no/hr Cutting in Lightweight Blockwork, large box10.0 12.5 14.3 no/hr Cutting in Heavyweight Blockwork, small box7.7 10.0 12.5 no/hr Cutting in Heavyweight Blockwork, large box3.8 4.8 5.9 no/hr8 rate statements found; left for an editor—Cutting Switchboxes
DeckingDeckingTask / DescriptionSlow Ave Fast Units Simple Universal Beam Steel Bridge, concrete bridge deck, grano cover- 7.1 - m/day—Decking
Deep CompactionGround CompactionEssentially required in order to reduce expected ground settlement and to protect underground utilities / structures etc.Deep compaction by 350 mm dia Vibroflot, 3 m centres in sand.Working on 12 hour basis, a vibroflot will achieve an output of 3-4,000 m3/shift (5,000 m3/day has been achieved in an extended shift).Ground CompactionTask / DescriptionSlow Ave Fast Units Deep Vibroflot, 3m centres330.0 380.0 465.0 m3/hr Vibro-Roller, Sand28.5 31.2 45.2 m2/hr Vibro-Roller, Soil- 58.8 - m2/hr Vibro-Roller, Clay- 55.6 - m2/hr Vibro-Roller, Hardcore- 38.4 - m2/hr Vibro-Roller, Ash- 57.8 - m2/hr4 rate statements found; left for an editor—Deep Compaction
DewateringDewateringTo setup a cofferdam dewatering system, including boring, pump installation and outflow pipework and drainage tanks etc, typical rates are...Small 2 hole system, for an overrun tunnel, with a single drilling rig takes about 7 - 10 days to get up and running.A larger system, with 10 - 15 holes, for a station type cofferdam will take in the region of 3 weeks with 2 rigs. This can be speeded up with the use of more rigs to reduce the well boring times.A typical rate of 2.5 days per pump installation can be used to calculate detailed pumping arrangements. The water level can be dropped in a "closed cofferdam" within a 6 to 8 hour period for a 25,000 m2 cofferdam with a 2 m water level reduction. For smaller closed areas it will take only a few hours at most to reduce the water level by 2.5 - 3 metres.Recharge System - Average well depth of say 55 m deep, not into rock, 9 wells in 10 days or 1.11 days/no with an additional 4 - 5 days to connect pipework and recharge backup tanks etc.DewateringTask / DescriptionSlow Ave Fast Units Setup small 2 hole system10.0 8.0 6.0 days Setup large 15 hole system- 21.0 - days Calculate system times per pump- 2.5 - days/pump Setup Recharge System- 3.5 - days/pump—Dewatering
Diaphragm WallingFoundation Works—Diaphragm Walling
Drainage, Manholes and GulleysManholes and GulleysTask / DescriptionSlow Ave Fast Units Concrete Pre-Cast Manhole Units, 610 x 455 x 51 mm- 1.2 - hrs/no Concrete Pre-Cast Manhole Units, 990 x 610 x 64 mm- 1.6 - hrs/no Brickwork Manhole, 1.0 brick engineering- 0.3 - m2/hr Brickwork Manhole, 1.5 brick engineering- 0.2 - m2/hr Brickwork Manhole, 2.0 brick engineering- 0.2 - m2/hr Benching to Manhole, under 0.5m2- 0.9 - hrs/no Benching to Manhole, 0.5-0.75m2- 1.2 - hrs/no Benching to Manhole, 0.75-1.0m2- 1.8 - hrs/no Brickwork Manhole, build in pipes, under 150mm dia- 0.1 - hrs/no Brickwork Manhole, build in pipes, 150-225mm dia- 0.2 - hrs/no Brickwork Manhole, build in pipes, over 225mm dia- 0.3 - hrs/no Brickwork Manhole, build in cast iron covers0.3 0.6 1.2 hrs/no Yard Gulleys, 75-150mm dia pipes, bed and level- 2.2 - no/hr Yard Gulleys, 150-225mm dia pipes, bed and level- 1.8 - no/hr Yard Gulleys, 225-300mm dia pipes, bed and level- 1.5 - no/hr Road Gulleys, 600mm deep, bed and level- 1.2 - no/hr Road Gulleys, 750mm deep, bed and level- 0.8 - no/hr Road Gulleys, 900mm deep, bed and level- 0.4 - no/hr Road Gulleys, 1,200mm deep, bed and level- 0.3 - no/hr Road Gulleys, install gratings- 5.0 - no/hr PVC Manhole- 15.0 - mins/noLand DrainsTask / DescriptionSlow Ave Fast Units Land Drains, Concrete, butt jointed, under 150mm dia, 0-5m run- 11.6 - m/hr Land Drains, Concrete, butt jointed, under 150mm dia, 5-30m run- 14.1 - m/hr Land Drains, Concrete, butt jointed, under 150mm dia, over 30m run- 18.8 - m/hr Land Drains, Concrete, butt jointed, 150-225mm dia, 0-5m run- 8.4 - m/hr Land Drains, Concrete, butt jointed, 150-225mm dia, 5-30m run- 10.2 - m/hr Land Drains, Concrete, butt jointed, 150-225mm dia, over 30m run- 11.9 - m/hr Land Drains, Concrete, butt jointed, 225-300mm dia, 0-5m run- 5.4 - m/hr Land Drains, Concrete, butt jointed, 225-300mm dia, 5-30m run- 6.5 - m/hr Land Drains, Concrete, butt jointed, 225-300mm dia, over 30m run- 7.9 - m/hrDrainageTask / DescriptionSlow Ave Fast Units PVC Drainage, 1m pipes, 100-150mm dia, 0-5m run- 5.7 - m/hr PVC Drainage, 1m pipes, 100-150mm dia, 5-30m run- 8.1 - m/hr PVC Drainage, 1m pipes, 100-150mm dia, over 30m run- 9.5 - m/hr PVC Drainage, 3m pipes, 100-150mm dia, 0-5m run- 12.2 - m/hr PVC Drainage, 3m pipes, 100-150mm dia, 5-30m run- 15.2 - m/hr PVC Drainage, 3m pipes, 100-150mm dia, over 30m run- 18.2 - m/hr PVC Drainage, 6m pipes, 100-150mm dia, 0-5m run- 22.2 - m/hr PVC Drainage, 6m pipes, 100-150mm dia, 5-30m run- 27.7 - m/hr PVC Drainage, 6m pipes, 100-150mm dia, over 30m run- 33.3 - m/hr PVC Drainage, 3m pipes, 150-200mm dia, 5-30m run- 10.6 - m/hr PVC Drainage, 3m pipes, 150-200mm dia, over 30m run- 12.8 - m/hr PVC Drainage, 6m pipes, 150-200mm dia, 5-30m run- 21.2 - m/hr PVC Drainage, 6m pipes, 150-200mm dia, over 30m run- 25.6 - m/hr Stoneware Drainage, Cement/Sand Joints, 75mm dia, 0-5m run- 4.7 - m/hr Stoneware Drainage, Cement/Sand Joints, 75mm dia, 5-30m run- 5.5 - m/hr Stoneware Drainage, Cement/Sand Joints, 75mm dia, over 30m run- 6.6 - m/hr Stoneware Drainage, Cement/Sand Joints, 100mm dia, 0-5m run- 4.4 - m/hr Stoneware Drainage, Cement/Sand Joints, 100mm dia, 5-30m run- 5.0 - m/hr Stoneware Drainage, Cement/Sand Joints, 100mm dia, over 30m run- 6.2 - m/hr Stoneware Drainage, Cement/Sand Joints, 150mm dia, 0-5m run- 3.2 - m/hr Stoneware Drainage, Cement/Sand Joints, 150mm dia, 5-30m run- 3.8 - m/hr Stoneware Drainage, Cement/Sand Joints, 150mm dia, over 30m run- 4.5 - m/hr Stoneware Drainage, Cement/Sand Joints, 225mm dia, 0-5m run- 2.1 - m/hr Stoneware Drainage, Cement/Sand Joints, 225mm dia, 5-30m run- 2.6 - m/hr Stoneware Drainage, Cement/Sand Joints, 225mm dia, over 30m run- 3.1 - m/hr Stoneware Drainage, Cement/Sand Joints, 300mm dia, 0-5m run- 1.4 - m/hr Stoneware Drainage, Cement/Sand Joints, 300mm dia, 5-30m run- 1.7 - m/hr Stoneware Drainage, Cement/Sand Joints, 300mm dia, over 30m run- 2.4 - m/hr Stoneware Drainage, Cement/Sand Joints, over 375mm dia, 0-5m run- 1.1 - m/hr Stoneware Drainage, Cement/Sand Joints, over 375mm dia, 5-30m run- 1.3 - m/hr Stoneware Drainage, Cement/Sand Joints, over 375mm dia, over 30m run- 1.6 - m/hr Stoneware Drainage, Flexible Joints, 75mm dia, 0-5m run- 8.3 - m/hr Stoneware Drainage, Flexible Joints, 75mm dia, 5-30m run- 10.0 - m/hr Stoneware Drainage, Flexible Joints, 75mm dia, over 30m run- 12.5 - m/hr Stoneware Drainage, Flexible Joints, 100mm dia, 0-5m run- 7.7 - m/hr Stoneware Drainage, Flexible Joints, 100mm dia, 5-30m run- 9.1 - m/hr Stoneware Drainage, Flexible Joints, 100mm dia, over 30m run- 10.0 - m/hr Stoneware Drainage, Flexible Joints, 150mm dia, 0-5m run- 5.2 - m/hr Stoneware Drainage, Flexible Joints, 150mm dia, 5-30m run- 6.2 - m/hr Stoneware Drainage, Flexible Joints, 150mm dia, over 30m run- 7.7 - m/hr Stoneware Drainage, Flexible Joints, 225mm dia, 0-5m run- 2.7 - m/hr Stoneware Drainage, Flexible Joints, 225mm dia, 5-30m run- 3.3 - m/hr Stoneware Drainage, Flexible Joints, 225mm dia, over 30m run- 4.0 - m/hr Stoneware Drainage, Flexible Joints, 300mm dia, 0-5m run- 1.7 - m/hr Stoneware Drainage, Flexible Joints, 300mm dia, 5-30m run- 2.1 - m/hr Stoneware Drainage, Flexible Joints, 300mm dia, over 30m run- 2.5 - m/hr Stoneware Drainage, Flexible Joints, over 375mm dia, 0-5m run- 1.4 - m/hr Stoneware Drainage, Flexible Joints, over 375mm dia, 5-30m run- 1.6 - m/hr Stoneware Drainage, Flexible Joints, over 375mm dia, over 30m run- 2.1 - m/hr PVC, Stoneware, Pitch Fibre & Concrete Joints- 2.4 - mins/no Pitch Fibre Pipes, 75mm dia, 0-5m run- 9.1 - m/hr Pitch Fibre Pipes, 75mm dia, 5-30m run- 16.6 - m/hr Pitch Fibre Pipes, 75mm dia, over 30m run- 20.0 - m/hr Pitch Fibre Pipes, 100mm dia, 0-5m run- 9.1 - m/hr Pitch Fibre Pipes, 100mm dia, 5-30m run- 16.6 - m/hr Pitch Fibre Pipes, 100mm dia, over 30m run- 20.0 - m/hr Pitch Fibre Pipes, 150mm dia, 0-5m run- 6.6 - m/hr Pitch Fibre Pipes, 150mm dia, 5-30m run- 12.5 - m/hr Pitch Fibre Pipes, 150mm dia, over 30m run- 14.3 - m/hr Pitch Fibre Pipes, 200mm dia, 0-5m run- 6.2 - m/hr Pitch Fibre Pipes, 200mm dia, 5-30m run- 11.1 - m/hr Pitch Fibre Pipes, 200mm dia, over 30m run- 12.5 - m/hr Pitch Fibre Pipes, 225mm dia, 0-5m run- 5.8 - m/hr Pitch Fibre Pipes, 225mm dia, 5-30m run- 10.0 - m/hr Pitch Fibre Pipes, 225mm dia, over 30m run- 12.1 - m/hr Hepsleve Rubber Joint System, 75mm dia, 0-5m run- 12.5 - m/hr Hepsleve Rubber Joint System, 75mm dia, 5-30m run- 14.3 - m/hr Hepsleve Rubber Joint System, 75mm dia, over 30m run11.2 16.6 30.1 m/hr Hepsleve Rubber Joint System, 100mm dia, 0-5m run- 10.0 - m/hr Hepsleve Rubber Joint System, 100mm dia, 5-30m run- 12.5 - m/hr Hepsleve Rubber Joint System, 100mm dia, over 30m run- 14.3 - m/hr Hepsleve Rubber Joint System, 150mm dia, 0-5m run- 7.1 - m/hr Hepsleve Rubber Joint System, 150mm dia, 5-30m run- 9.1 - m/hr Hepsleve Rubber Joint System, 150mm dia, over 30m run8.3 10.0 13.8 m/hr Hepsleve Rubber Joint System, 225mm dia, 0-5m run- 6.8 - m/hr Hepsleve Rubber Joint System, 225mm dia, 5-30m run- 4.5 - m/hr Hepsleve Rubber Joint System, 225mm dia, over 30m run- 5.5 - m/hr Hepsleve Rubber Joint System, 300mm dia, 0-5m run- 2.5 - m/hr Hepsleve Rubber Joint System, 300mm dia, 5-30m run- 2.9 - m/hr Hepsleve Rubber Joint System, 300mm dia, over 30m run- 3.7 - m/hr Hepsleve Rubber Joint System, over 375mm dia, 0-5m run- 1.9 - m/hr Hepsleve Rubber Joint System, over 375mm dia, 5-30m run- 2.3 - m/hr Hepsleve Rubber Joint System, over 375mm dia, over 30m run- 2.7 - m/hr Concrete Pipes, 1.5m pipes, 375mm dia, 0-5m run- 2.8 - m/hr Concrete Pipes, 1.5m pipes, 375mm dia, 5-30m run- 3.4 - m/hr Concrete Pipes, 1.5m pipes, 375mm dia, over 30m run- 3.8 - m/hr Concrete Pipes, 1.5m pipes, 450mm dia, 0-5m run- 2.7 - m/hr Concrete Pipes, 1.5m pipes, 450mm dia, 5-30m run- 3.2 - m/hr Concrete Pipes, 1.5m pipes, 450mm dia, over 30m run- 3.6 - m/hr Concrete Pipes, 1.5m pipes, 525mm dia, 0-5m run- 2.5 - m/hr Concrete Pipes, 1.5m pipes, 525mm dia, 5-30m run- 2.9 - m/hr Concrete Pipes, 1.5m pipes, 525mm dia, over 30m run- 3.4 - m/hr Concrete Pipes, 1.5m pipes, 600mm dia, 0-5m run- 2.4 - m/hr Concrete Pipes, 1.5m pipes, 600mm dia, 5-30m run- 2.7 - m/hr Concrete Pipes, 1.5m pipes, 600mm dia, over 30m run- 3.3 - m/hr Concrete Pipes, 1.5m pipes, 675mm dia, 0-5m run- 2.2 - m/hr Concrete Pipes, 1.5m pipes, 675mm dia, 5-30m run- 2.6 - m/hr Concrete Pipes, 1.5m pipes, 675mm dia, over 30m run- 2.9 - m/hr Concrete Pipes, 1.5m pipes, 750mm dia, 0-5m run- 1.1 - m/hr Concrete Pipes, 1.5m pipes, 750mm dia, 5-30m run- 2.4 - m/hr Concrete Pipes, 1.5m pipes, 750mm dia, over 30m run- 2.5 - m/hr Concrete Pipes, 1.5m pipes, 1,050mm dia- 2.9 4.2 m/day Concrete Pipes, 1.5m pipes, 1,500mm dia- 2.5 3.8 m/day Concrete Pipes, 1.5m pipes, 1,800mm dia- 2.1 2.6 m/day Concrete Pipes, 2.5m pipes, 375mm dia, 0-5m run- 3.6 - m/hr Concrete Pipes, 2.5m pipes, 375mm dia, 5-30m run- 4.3 - m/hr Concrete Pipes, 2.5m pipes, 375mm dia, over 30m run- 5.0 8.0 m/hr Concrete Pipes, 2.5m pipes, 450mm dia, 0-5m run- 3.4 - m/hr Concrete Pipes, 2.5m pipes, 450mm dia, 5-30m run- 4.1 - m/hr Concrete Pipes, 2.5m pipes, 450mm dia, over 30m run- 4.5 9.0 m/hr Concrete Pipes, 2.5m pipes, 525mm dia, 0-5m run- 3.3 - m/hr Concrete Pipes, 2.5m pipes, 525mm dia, 5-30m run- 3.8 - m/hr Concrete Pipes, 2.5m pipes, 525mm dia, over 30m run- 4.1 - m/hr Concrete Pipes, 2.5m pipes, 600mm dia, 0-5m run- 3.0 - m/hr Concrete Pipes, 2.5m pipes, 600mm dia, 5-30m run- 3.5 - m/hr Concrete Pipes, 2.5m pipes, 600mm dia, over 30m run- 4.0 - m/hr Concrete Pipes, 2.5m pipes, 675mm dia, 0-5m run- 2.8 - m/hr Concrete Pipes, 2.5m pipes, 675mm dia, 5-30m run- 3.3 - m/hr Concrete Pipes, 2.5m pipes, 675mm dia, over 30m run- 3.7 - m/hr Concrete Pipes, 2.5m pipes, 750mm dia, 0-5m run- 2.6 - m/hr Concrete Pipes, 2.5m pipes, 750mm dia, 5-30m run- 3.1 - m/hr Concrete Pipes, 2.5m pipes, 750mm dia, over 30m run- 3.6 - m/hr Lay Shingle Around Pipework, under 150mm dia- 7.0 - m/hr Lay Shingle Around Pipework, over 150mm dia4.0 5.5 9.0 m/hr8 rate statements found; left for an editor—Drainage, Manholes and Gulleys
Driven PilesFoundation WorksWest Piling (P.C. Shells), Rate of 100 m/day Balken Piling (Solid P.C. Pile), Rate of 120 - 135 m/day H-Piling, Rate of 200 - 500 m/day3 rate statements found; left for an editor—Driven Piles
Excavate & LoadExcavation WorksExcavate Spoil Heaps and Load to Transport (m3/hr): Material0.6 m30.8 m31.0 m31.2 m3Sand/Soil20.025.630.335.7Gravel20.425.631.337.0Clay/Chalk18.523.227.833.3Boulder Clay16.921.324.430.3Note:0.6m3, 0.8m3, 1.0m3 and 1.2m3 are excavator bucket capacity.20.0, 25.6, 30.3 and 35.7 etc are excavation rates in m3 / hr—Excavate & Load
Excavate & Reduce LevelsEarthworks & ExcavationExcavate By Hand Trenches (m3/hr) Depth in Metres->Ne 1.51.5-3.03.0-4.5 Sand/Soil lose0.660.450.33Sand/Soil firm0.570.380.28Gravel0.450.310.23Clay/Heavy Soil0.460.310.24Boulder Clay0.380.260.19Pits or Bases Ne 2 m2 (m3/hr) Depth in Metres->Ne 1.51.5-3.03.0-4.5Sand/Soil lose0.50.33 -Sand/Soil firm0.430.29 -Gravel0.340.23 -Clay/Heavy Soil0.350.24 -Boulder Clay0.280.19 - Hand Transportation of Spoil (m3/hr) Wheel 0 - 10 m6.2510 - 20 m3.2320 - 50 m2.13 Trim Excavation (m3/hr) Ave ThicknessSandGravelClayBoulders0 - 25 mm20.0016.6720.0014.2925 - 50 mm11.11 8.33 9.097.6950 - 75 mm7.69 5.88 6.25 5.0075 - 125 mm 5.56 4.35 4.55 3.70Reduced Levels (D6 Dozer) Not Ex .25m - 45m3 per hrNot Ex 1m - 60m3 per hrEx 1m - 75m3 per hr3 rate statements found; left for an editor—Excavate & Reduce Levels
Excavate and RemoveBasement ExcavationsExcavate and RemoveTask / DescriptionSlow Ave Fast Units Excavate Spoil Heaps to Transport, 0.6m3 bucket, Sand/Soil14.5 20.0 25.6 m3/hr Excavate Spoil Heaps to Transport, 0.6m3 bucket, Gravel Beds15.2 20.4 25.6 m3/hr Excavate Spoil Heaps to Transport, 0.6m3 bucket, Clay/Chalk12.3 18.5 23.2 m3/hr Excavate Spoil Heaps to Transport, 0.6m3 bucket, Boulder Clay11.2 16.9 21.3 m3/hr Excavate Spoil Heaps to Transport, 1.1m3 bucket, Sand/Soil25.4 30.3 35.7 m3/hr Excavate Spoil Heaps to Transport, 1.1m3 bucket, Gravel Beds25.6 31.3 37.0 m3/hr Excavate Spoil Heaps to Transport, 1.1m3 bucket, Clay/Chalk22.5 27.8 33.3 m3/hr Excavate Spoil Heaps to Transport, 1.1m3 bucket, Boulder Clay18.9 24.4 30.3 m3/hr Load Spoil to Barge, capacity 2,000m3- 8.0 - hrs Load Spoil to Barge, capacity 1,500m3- 6.5 - hrs Load Spoil to Barge, capacity 1,000m3- 5.5 - hrs Spoil conveyor, 600mm belt, 150m/min- 260.0 - m3/hr8 rate statements found; left for an editor—Excavate and Remove
Felt RoofsFlat & Layered RoofsBuilt-Up Felt Roofs Usually carried out with a minimum of a 1 man gang with a labourer. Large Roof Areas = 52 m2/day Smaller or Complicated Areas = 35 m2/day2 rate statements found; left for an editor—Felt Roofs
Fencing WorksFencing WorksTask / DescriptionSlow Ave Fast Units Site Hoarding, timber posts, plywood nailed to horizontal rails1.0 1.2 - m/hr Post Erection, Timber / Metal, dig, erect, fix3.3 4.5 - no/hr Post Erection, Concrete, dig, erect, fix3.2 4.0 - no/hr Fence Erection, Chainlink, posts at 1.5m- 4.2 - m/hr Fence Erection, Chainlink, posts at 2.0m- 4.4 - m/hr Fence Erection, Chainlink, posts at 3.0m- 5.5 - m/hr Fence Erection, Chestnut Pailings, posts at 1.5m- 23.8 - m/hr Fence Erection, Chestnut Pailings, posts at 2.0m- 33.3 - m/hr Fence Erection, Chestnut Pailings, posts at 3.0m- 41.6 - m/hr Fence Erection, Barbed Wire, posts at 1.5m- 71.4 - m/hr Fence Erection, Barbed Wire, posts at 2.0m- 100.0 - m/hr Fence Erection, Barbed Wire, posts at 3.0m- 125.0 - m/hr Gate Erection, Chainlink on frame- 4.1 - no/hr—Fencing Works
Footing formworkFormworkActivityTASKSTask - UOMLabor (L) - Carpenter (Mandays)Labor (L) - Helper (Mandays)Material (M)Material (M)Material (M)Footing formworkFooting - Shuttering & Providing SupportSqm0.8 Mandays/10Sqm1.5 Mandays/10SqmMS Wall Form Panel - 1250 x 500 : 16Nos/10SqmProps - 2m to 3m Long : 2 Nos/RmShuttering Oil : 4Ltr/10Sqm Footing - Deshuttering & insitu StackingSqm0.48 Mandays/10Sqm0.9 Mandays/10Sqm—Footing formwork
Footing ReinforcementReinforcementActivityTASKSTask - UOML - Barbender/Fitter (Mandays)L - Helper (Mandays)MMMFooting ReinforcementFoot Rein - Placing in Position & Binding - Using TMT Bars, Mild Steel, Tor SteelMt0.28 Mandays/0.1Mt0.38 Mandays/0.1MtBars - Include 5% WastageBinding Wire : 5 kg/0.1MtCover Blocks - 10No/0.1Mt Foot Rein - Straightening, Cutting (With Machine Cutting), bending - Using TMT Bars, Mild Steel, Tor SteelMt0.2 Mandays/0.1Mt0.28 Mandays/0.1MtBars - Include 5% Wastage Foot Rein - Straightening, Cutting (With Manual Cutting), bending - Using TMT Bars, Mild Steel, Tor SteelMt0.29 Mandays/0.1Mt0.32 Mandays/0.1MtBars - Include 5% Wastage—Footing Reinforcement
FormworkFormworkFormworkTask / DescriptionSlow Ave Fast Units Pilecaps, < 0.7m20.9 1.6 2.0 m2/hr Pilecaps, 0.7-2.5m21.6 2.0 2.3 m2/hr Pilecaps, 2.5-3.0m22.0 2.3 2.5 m2/hr Pilecaps, > 3.0m22.3 2.5 3.1 m2/hr Ground Beams, < 0.7m21.1 1.7 1.8 m2/hr Ground Beams, 0.7-1.5m21.7 1.8 2.5 m2/hr Ground Beams, 1.5-3.0m21.8 2.5 2.6 m2/hr Ground Beams, 3.0-5.0m22.5 2.6 3.5 m2/hr Elevated Plain Slab Soffit0.6 0.8 1.2 m2/hr Beams, on erected falsework, width 100-200mm0.9 1.0 1.1 m2/hr Beams, on erected falsework, width 200-300mm1.0 1.1 1.3 m2/hr Beams, on erected falsework, width 300-500mm1.2 1.3 1.5 m2/hr Beams, on erected falsework, width 500-750mm1.5 1.6 1.8 m2/hr Beams, on erected falsework, width over 750mm1.4 1.5 1.7 m2/hr Walls, Construct Kickers5.3 7.1 10.0 m2/hr Walls, Fully Framed Formwork/Struts, 1.0-2.0m20.9 1.8 1.9 m2/hr Walls, Fully Framed Formwork/Struts, 2.0-5.0m21.0 2.2 2.5 m2/hr Walls, Fully Framed Formwork/Struts, over 5.0m21.2 2.5 2.9 m2/hr Walls, StoriForm Shutters, 1.0-3.0m21.0 1.4 2.0 m2/hr Walls, StoriForm Shutters, 3.0-5.0m21.9 2.3 3.3 m2/hr Walls, StoriForm Shutters, 5.0-10.0m22.3 2.8 3.5 m2/hr Walls, StoriForm Shutters, 10.0-15.0m23.2 4.5 4.0 m2/hr Walls, StoriForm Shutters, over 15.0m23.8 4.8 5.4 m2/hr Ground Slabs1.0 1.5 1.8 m2/hr Columns, Construct Kickers, direct to slab3.2 4.1 5.4 no/hr Columns, Construct Kickers, suspended from soffit slab1.2 2.8 3.2 no/hr Columns, Square Sides, Timber Clamp/Prop, csa < 0.1m21.3 1.6 1.8 m2/hr Columns, Square Sides, Timber Clamp/Prop, csa 0.1-0.4m21.8 2.1 2.4 m2/hr Columns, Square Sides, Timber Clamp/Prop, csa over 0.4m22.0 2.3 2.5 m2/hr Columns, Square Sides, Steel Forms, 1.5 x 1.5 x 9.0m high7.9 9.5 10.3 m2/hr Columns, Square Sides, Steel Forms, 2.0 x 2.0 x 9.0m high6.9 7.5 8.3 m2/hr Columns, Square Sides, Steel Forms, 2.0 x 4.0 x 9.0m high8.5 10.2 12.0 m2/hr Columns, Round Sides, Sacrificial Plastic Mould, 3.0-4.0m dia3.5 4.5 6.0 m2/hr Columns, Round Sides, Steel Mould, 3.0-4.0m dia5.2 6.5 7.5 m2/hr Columns, Sloping Column Heads, extra over rate- 2.5 3.5 hrs/no Staircases, Stair Soffit, Sloping0.7 0.8 1.0 m2/hr Staircases, Stair Soffit, Flat Landing0.8 0.9 1.2 m2/hr Staircases, Wall Strings0.4 0.6 - m2/hr Staircases, Open Strings0.7 0.8 - m2/hr Staircases, Riser Boards fixed to strings- 2.5 2.8 m2/hr Staircases, Risers fixed to Strings- 2.3 2.6 m2/hr Waffle Flooring, 2.4m grid1.1 1.4 1.8 m2/hr Shaft Slip Forming- 300.0 500.0 mm/hr Table Form, Aluminum System, 400m2 bays2.1 3.2 3.8 m2/hr Table Form, H-Frame Steel Falsework, 400m2 bays1.9 3.0 3.5 m2/hr Tunnel Forms, Wall and Slab poured as one- 15.6 17.5 m2/hr Hollorib Decking, lay deck- 43.5 47.5 m2/hr Hollorib Decking, shear connecting studs- 29.3 31.2 m2/hr Stop Ends, no perforations2.8 3.5 4.2 m2/hr Stop Ends, minor perforations1.2 1.5 1.9 m2/hr Stop Ends, dense perforations0.9 1.1 1.4 m2/hr Box Outs, 0.01-0.05m27.6 8.2 9.1 no/hr Box Outs, over 0.05m23.1 3.9 4.5 no/hr Dummy Frames, under 3.0m24.5 6.2 7.1 no/hr Dummy Frames, over 3.0m23.1 3.7 4.5 no/hr52 rate statements found; left for an editor—Formwork
Formwork Re-UseFormworkTypical rate for number of formwork uses before shutter remake. NOTE: This varies significantly depending on care taken with shutters and programme time available etc. Walls = 20 uses Slab Soffits = 10 - 15 uses Beam & Column Boxes = 30 uses—Formwork Re-Use
Granolithic Flooring Typically carried out with a gang of 2 layers and a single labourer. Typical rate of 3.15 m2/hr3.15 m2 per hrper hrParsedGranolithic Flooring
Gravel ChippingsThermal & Moisture ProtectionRoof Protections Gravel & Chippings - Allow a rate of 1.4 tonnes/day for transporting and laying out solar reflective chippings.1.4 t per dayper dayParsedGravel Chippings
Ground ExcavationExcavation WorksGround Excavation Rates (m3/hr):Ground TypeBucketBulk WorksBasementsTrenchesSmall & DeepSand/Soil0.3m38.78.07.18.4> 0.4m328.515.425.010.0 0.5m350.020.028.613.3Gravel0.3m37.16.96.14.5 0.4m325.914.322.28.7 0.5m340.018.128.611.1Clay/Chalk0.3m37.16.56.14.1 0.4m325.013.322.28.3 0.5m340.016.728.610.5V.Difficult0.3m36.15.95.44.1 0.4m322.211.820.07.7 0.5m328.611.820.06.7Small or Deep ExcavationsTask / DescriptionSlow Ave Fast Units Hydraulic Excavator, 0.3m3 bucket, Sand/Soil6.7 8.4 9.9 m3/hr Hydraulic Excavator, 0.3m3 bucket, Gravel Beds3.2 4.5 5.0 m3/hr Hydraulic Excavator, 0.3m3 bucket, Clay/Chalk3.3 4.1 5.2 m3/hr Hydraulic Excavator, 0.3m3 bucket, Hard Ground3.3 4.1 5.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Sand/Soil8.2 10.0 11.7 m3/hr Hydraulic Excavator, 0.4m3 bucket, Gravel Beds7.1 8.7 10.2 m3/hr Hydraulic Excavator, 0.4m3 bucket, Clay/Chalk6.5 8.3 9.4 m3/hr Hydraulic Excavator, 0.4m3 bucket, Hard Ground6.3 7.7 9.1 m3/hr Hydraulic Excavator, 0.5m3 bucket, Sand/Soil12.2 13.3 15.4 m3/hr Hydraulic Excavator, 0.5m3 bucket, Gravel Beds10.2 11.1 12.9 m3/hr Hydraulic Excavator, 0.5m3 bucket, Clay/Chalk9.7 10.5 12.1 m3/hr Hydraulic Excavator, 0.5m3 bucket, Hard Ground6.1 6.7 7.7 m3/hr12 rate statements found; left for an editor—Ground Excavation
Ground MonitoringEarthworks & Excavation—Ground Monitoring
GroutingGrouting OperationsVertical Grout Curtain Application of grout curtain. A typical rate of 6.20 hrs/m run.—Grouting
Guttering & PipesRainwater WorksDownPipes 75 mm UPVC Pipes 3.3 m/hr 75 mm Cast Iron Pipes 2.1 m/hr 72 mm Aluminium Pipe System 2.5 m/hr Guttering 75 mm UPVC Gutter 3.1 m/hr 75 mm Cast Iron Gutter 2.5 m/hr 72 mm Aluminium Gutter System 2.9 m/hr Fittings A composite rate has been calculated to be used as an extra-over basis for all pipe fittings etc. 75 mm UPVC Fittings 3.1 no/hr 75 mm Cast Iron Fittings 2.2 no/hr 72 mm Aluminium Fittings 1.9 no/hr9 rate statements found; left for an editor—Guttering & Pipes
Hand Dug CaissonsFoundation WorksPrinciples Of Construction This type of "pile wall" is typical employed in areas where headroom or proximity to buildings restricts the use of large diameter bored pile drilling rigs, or where the wall is to be located very close to an existing structure. These are very time consuming and in allot of areas no-longer allowed as an acceptable safe construction method. Stringent air monitoring and safety isses are adhered to during the construction of the caisson. An electric chain block and hoist structure is maintained at the pile head for access and egress of both materials and operatives. Site Investigation / Advanced works Advanced grouting is often carried out around the group of caissons in order to reduce water inflow into the caisson area and provide adequate safety factor against base heave failer. Grouting of the area will also restrict ground settlement due to changes in the water table during caisson construction. A 75 mm diameter grout hole is drilled to 2 m belowthe specified toe of the caisson. On completion of drilling, a 40 mm inside diameter PVC, Tube-a-Manchette (T-A-M) grout tube will be installed to the bottom of the grout hole. The tube is usually perforated at 300 mm intervals with each perforation being covered by a tightly fitting rubber sleeve to act as one way valves. The grout hole is often backfilled with gravel and then pumped with grout to the specified pressures etc.. After each stage of grouting the T-A-M will be flushed with water to allow future grouting as necessary. The slightly conical excavation core is carried out by hand and a formwork erected and concrete placed in the void between the excavation and the internal formwork. Excavation down to the next level then begins. Excavation Of Caissons All excavation is carried out with air tools and shovels etc. Material is loaded into a 0.2 m3 drum skip. Hand excavation to a depth not exceeding 1 metre. Fix a suitably braced 3 segmented tapered shutter, fix reinformcement and pour concrete to fill all voids between the external face of the lining and the earth face. This operation is undertaken continously until the founding level is reached. Steel Reinforcement Reinformcement is placed either in prefabricated cages or directly erected in side the bores, depending on headroom and caisson access conditions. In some instances a steel "H" beam is installed in place of a reinforcement cage. Concreting Concrete is cast in place in one continuous operation using the tremmie pipe method, up to cutt-off level. The concrete is generally not vibrated. As-Built Examples Perimeter wall caissons, 800 mm diameter, excavated to a depth of 26 metres (HK Central Subway). Excavation Time 18 - 24 days Excavation to Concreteing Time 26 - 35 days Difficult ground of sea wall or ground obstructions can easily increase theoverall construction time to 50 or 150 days.—Hand Dug Caissons
Hand Fill & CompactGround CompactionLoose from side of excavation, including compaction (m3/hr)... Material Ne 100m 100-200mm 200-300mm exc 300m Loose Sand/Soil 0.85 1.02 1.28 1.69 Clay/Heavy Chalk 0.77 0.92 1.16 1.56 Hoging 0.81 0.97 1.20 1.61 Hardcode 0.71 0.84 1.06 1.41—Hand Fill & Compact
Hollorib DeckingFormworkHollorib Decking Lay decking = 350 m2/day Shear Connecting Studs 235 m2 studded per day per gun (4,000 studs/week) Concrete topping = 4,000 m2/week or 2,000 m2/week incl power floating3 rate statements found; left for an editor—Hollorib Decking

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These values were contributed by members and reflect the conditions, methods and regions they worked in. They are a starting point for estimating, not a standard. Check them against your own records, the site conditions and the contract before relying on them.